Card Wallet 1.0

Throwback to when we first got the machine. Thrilled beyond measure that MelonPickle had finally acquired a cutting and etching machine, we were excited to embark on a new project—something practical yet simple. Coincidently, I had been on the hunt for the perfect card wallet. These days, I found myself hating my bulky traditional wallet, opting instead to tuck my license and cards into my phone case. Yet, this makeshift solution posed its own set of challenges, requiring me to constantly extract my phone from its case, risking damage with each removal, and limiting me to carrying only a couple of essentials at a time.

Recognizing the need for a better solution, we set our sights on crafting a fun and functional wallet. It was the ideal inaugural project for our newfound capabilities.

For this specific design we had the anniversary of my company (primary job) in mind. We wanted to gift the people in my department and the owner of the company a little thing to remember this event by.

Process

1. Designing the wallet was an exciting journey for us. We used Fusion 360 to craft a sleek, user-friendly design. Our focus was on making sure the cards stayed secure yet easily accessible, so we introduced a simple garter system. Inspired by the strength and beauty of structural steel, we incorporated the wallet's design with intricate patterns reminiscent of steel plans and details.
2. Once we finalized the design in Fusion 360, we exported the DXF files and imported them into Lightburn, our cool new software for the laser machine. With everything programmed, we eagerly began the process, starting with etching the MDF before moving on to cutting the outline.
3. After the pieces were cut, we gathered them and began assembling them with wood glue. It was a hands-on process that brought our creation one step closer to completion. With each piece fitting snugly together, we could feel our vision taking shape in our hands
4. Once the glue had dried, we applied shellac to the MDF surface. With its ease of application and durable finish, shellac was the perfect choice for adding a protective and simple coating to our creation.
5. While we waited for the shellac to dry, we began sewing up the garter for the wallet. It was important to use the right needle for the job, ensuring a sturdy and precise stitch. We didn't. 😝

Everyone enjoyed the card holders. It was a fun little surprise and everyone was excited to use it as a business card holder for when they go on meetings.

Things to improve on:

1. The size was too small for a typical business card, so it would be beneficial to adjust the design to accommodate this.
2. Sewing the garter proved to be quite challenging. It might be best to remove it from the design until we have a sewing machine or find a more manageable method.